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Water
Soluble Film
An
environmentally-friendly packaging material.
Water-soluble
plastic is manufactured from PVOH, a biodegradable material
that is free from halogen elements. Its chemical composition
means that when disposed of the film has less impact
on the environment than ordinary plastic films. This
innovative water-soluble plastic film can also enhance
safety by improving the work environment in agriculture,
medical services and many other fields. Compostable
plastic film is also now available with a starch formulation
to provide additional cost performance benefits.
AMC
(UK) Ltd offers a comprehensive packaging service,
which includes the packaging of powders and liquids
in water-soluble films. This offers a safe pre-dose
approach reducing over or under dosing and negating
the requirement of heavy personal protective clothing.
The water-soluble film is available covering a comprehensive
range of film types that meet dissolution temperatures
from cold to hot water.
AMC
(UK) Ltd offers a wide range of preformed water
soluble / compostable bags to suit most applications,
please contact us
for further information.
Superior
Water Solvency
PVOH decomposes, disperses and dissolves in a short
space of time, which can be measured in seconds; making
is possible for the packaged contents to completely
diffuse. Outstanding water solvency and decomposition
eliminates the need for any special disposal requirements.
By carefully selecting the film grade fast dissolution
is achieved resulting in a clear water appearance with
little or no turbidity.
The
water-soluble film breaks down to carbon dioxide and
water presenting little impact on the environment.
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Properties of PVOH
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We have various grades of water soluble
film, such as cold water soluble type
and hot water soluble type.
Please
contact us
to discuss your requirements.
| Thickness
(µ) |
Dispersion
Temperature °C |
Complete
Solution
Temperature °C |
| 25 |
0 |
2~5 |
| 30 |
0 |
2~5 |
| 22
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10~20 |
25~30 |
| 25 |
37~41 |
51~60 |
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Easily
machinable and sealed by conventional
heat-sealer. The table below provides
a guide to the heat-sealing temperatures.
| Relative
humidity |
45%
RH |
65%
RH |
80%
RH |
| Equilibrium
moisture content |
5
– 7% |
8
– 10% |
12
– 15% |
| Sealing
temperature |
170
- 200°C |
150
- 180°C |
140
- 170°C |
Pressure
1.0 kg/cm2 sealing time
0.5 sec bar width 2mm |
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Oil
and chemical resistance |
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PVOH
Is highly resistant to vegetable and
mineral oils. It is also resistant
to fats, hydrocarbons and organic
solvents. Special formulations are
recommended for packaging alkaline
material. |
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Relative
Humidity (% RH) |
| 45% |
65% |
80% |
| 10%
Young’s Modulus (kg/cm2)
|
1500
– 2500 |
800
– 1700 |
400
- 1000 |
| Tensile
Strength (kg/cm2) |
300
– 400 |
250
– 350 |
200
– 250 |
| Elongation
(%) |
90
– 150 |
200
– 300 |
220
– 300 |
| Tear
Resistance V Notch Method (kg/cm2)
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150
– 200 |
100
– 180 |
50
- 150 |
For
cold water grade temperature 20°C. |
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COD:
Chemical Oxygen Demand
BOD: Biochemical Oxygen Demand
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| Resin |
COD
in mg/kg x 104 |
BOD
in mg/kg x 102 |
| Polyvinyl
alcohol |
60 ~ 100 |
50
~ 100 |
| Corn
starch |
36 |
7400 |
| Polyacrylic
Soda |
3.1 |
95 |
| Polyethylene
Glycol |
76 |
6.3 |
| Polyacryl
Amide |
6.8 |
7.6 |
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Measuring
conditions:
COD: Potassium Permanganate method
BOD5: BOD value for 5 days
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Moisture
content of manufactured PVOH rolls is controlled.
The produced rolls are packed using vapour
proof barrier foil. Once the film is removed
from the packaging the moisture content
of the film will vary depending on both
humidity and air temperature.
| Relative
Humidity (%RH) |
45 |
65 |
80 |
| Equilibrium
Moisture Content % |
5
~ 7 |
8
~ 10 |
12
~ 15 |
Cold
water soluble grade at 20°C after 72
hours. |
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Static
Electricity/Surface Resitivity |
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Moisture
Permeability and Gas Resistance |
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PVOH
admits steam under low humidity conditions,
it has a high gas barrier resistance
to nitrogen, oxygen and dioxide gases,
thereby once packed the integrity
of the packed material can be safely
preserved. |
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Water
Vapour
•
Oxygen
•
Carbon Dioxide
Gas
•
Nitrogen |
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Standard Grades and Applications of PVOH films provided
by AMC (UK) Ltd:
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Applications |
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| Field
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Application |
| Unit
packaging |
Powder
& specialised liquids Detergents,
Deodoriser, Agricultural chemicals,
Dyes & Pigments and Dye bags |
| Temporary
Supporter |
Base
film for embroidery, wigs & water
soluble string |
| Adhesion |
Paper
wall, labels, water soluble tape |
| Seeds,
Vegetation |
Vegetation
sheet, Seed tape, etc |
| Specialised
fields |
Transcription
printing on curved surfaces |
| Hygienic
/ personnel care |
Laundry
bags & Sanitary napkins, Colostomy
/ Ileostomy bags |
| Others |
Excretion
bags for pets, inert gas welding arc
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Film
Grade |
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| Grade
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Property |
Thickness
(µ) |
| C-Type |
Cold
water soluble (5°C) |
17,20,30,40 |
| S-Type |
Cold
water soluble |
25,30,40,60
& 75 |
| MF-Type
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Dispersion
in cold water |
20 |
| H-Type |
Soluble
in hot water (60°C) |
25 |
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S Type is resistant to alkali conditions
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Film
Thickness |
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Film
Thickness:
Roll length:
Width: |
20,25,30,40,60,75
500m 1000m & 2000m
max 1200mm min 20mm |
The
above are standard sizes.
Contact us
for custom dimensions.
Film surface appearance: Colourless,
semi- transparent, 40-mesh, silk grain
embossed, and aventurine embossed
are available in addition to Non-embossed.
Paper Core: 76mm (3”) inner
diameter.
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Water-soluble
packaging detail data.
Powder formulations in water-soluble films (PVOH) are
well known and the applications in this area are many
and varied. Applications such as industrial cleaners,
cement additives, dyes and the agro chemical wetable
- powders (WP) present some of the products applications.
More
recent developments have been driven by environmental
considerations (HSE) surrounding contamination and disposal
issues when using agrochemicals, pesticides and fungicides.
By
using PVOH film the reduction in environmental contamination
issues is substantial.
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| Reduction
Criteria |
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%
Reduction |
| Reduction
in plastic waste |
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96% |
| Cardboard
waste reduction |
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66.7% |
| Landfill
volume reduction |
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99.9% |
| Transport
weight reduction |
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90.8% |
| Pesticide
release reduction |
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100% |
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| Pesticide
release reduction |
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100% |
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Products
can be produced in concentrated form ready for dilution
with the following benefits:
- No
variation in dilution concentrates
- Dilution
easy to prepare
- No
exposure of operators to concentrated pesticides
- Reduction
in storage
- Reduction
in weight
- No
release of product to the environment from “empty”
containers
- Put
the glove around your product not around your hand
AMC
(UK) ltd produce a wide range of PVOH grades
to suite all applications. All grades are fully biodegradable
and water-soluble, please contact
us for further details.
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BIODEGRADABLE
PLASTIC - TOPICAL DISCUSSION |
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Plastics
have almost exclusively been derived from
the products produced by the petrochemical
industry based on crude oil feed stocks.
Over the last 25 years the world has seen
an inexorable rise in the use of plastic
materials, which is broadly utilised in
all areas of the human living environment.
Over this time period plastic packaging
has seen the largest growth within the industry.
The
development of non-petroleum based commercial
plastic products that to all intents and
purposes act like traditional plastic but
are capable of breaking down into their
original organic components are being looked
at with increasing commercial promise. Most
biodegradable plastic takes weeks, months
and even years to break down into their
original organic components. Indeed the
lifecycle of a biodegradable plastic may
be inherently built in to the manufacturing
process so that, for example, a plastic
can be engineered to last for many years
before biological breakdown takes place.
Major
companies are currently involved in a global
market that is now estimated to be worth
approximately $25 billion per year. In recent
times a key testing ground for biodegradable
packaging was seen in the 2000 Sydney Summer
Olympics. The food vendors for the Games
were only allowed to use biodegradable and
re-cyclable packaging. This meant that more
than three-quarters of the 660 m/t of waste
generated each day at the Games was capable
of being composted instead of sent to landfills
So from here the main driver to public acceptance
would be through Government legislation.
For without Government mandates, the price
differential seen at two to one, will slow
down acceptance and usage in the short term.
It
is believed that over time a biodegradable
packaging industry offering competitive
prices, based on true environmental costs
such as greenhouse gas emissions, energy
usage in production and total lifecycle
costs are taken into account more accurately.
Some corn-derived food packaging plastics
require almost one-third less non-renewable
energy to produce, than packaging made from
more conventional sources such as petroleum-based
polypropylene. Biodegradable packaging represents
a major step forward when compared to the
synthetic alternatives currently available.
The
two main areas for the use of biodegradable
plastics are:
1. composting
2. agriculture
The composting route includes household
and commercial food waste, garden waste,
horticultural packaging and disposable cutlery.
Agricultural use seen in, so called, crop
over-mulch film.
These
applications are identified as the most
suitable for biodegradable products, since
after their use it is not practical or hygienically
and environmentally safe to recycle them
conventionally. Biodegradable plastics are
not suitable for all applications where
recycling and landfill are seen as the final
route for these products.
Recycling
Under
current conditions biodegradable plastic
is unsuitable for products that can otherwise
be recycled at the end of its life. Recycled
products cost nothing or little to the consumer,
whereas biodegradable products do. Any form
of impurities in a product, whether it’s
a paper label or a biodegradable additive,
will increase the environmental and economical
cost of recycling and reduce the value of
the recyclate.
Recyclable/Degradable
Biodegradable
formulations contain products that act as
the trigger mechanism for the degradation
of the biodegradable plastic. This is normally
activated after recycling, therefore causing
the second life product to continually weaken
or degrade throughout its life. It is therefore
doubtful that a product can be both degradable
and recyclable. Indeed all recycled plastic
and plastic utilised for recycling must
be kept completely free of biodegradable
plastic to ensure the continued success
of recycling.
Landfill
The
current view is that biodegradable plastic
is unsuitable for any products that are
sent to landfill.
Ideas
claiming that biodegradability extends the
life of a landfill site have yet to be proven.
Landfill site conditions are not often suitable
for the degradation to occur as exampled
by some landfill sites containing newsprint,
which is more than 30 years old and has
been recovered from landfill sites still
in tact. Introducing biodegradable products
into landfill sites may lead to instability
of the landfill site, causing potential
problems after the landfill had been capped
and sealed and used for other purposes.
If, for example, most of the packaging of
a landfill site, of which 4% is polythene,
and this polythene was biodegradable, then
over a 20 or 30 year period, the disappearance
of this biodegradable polythene from a capped
landfill site would create a void of some
10 – 15% of the total landfill. The
consequences of such a site that had been
capped and subsequently developed into a
housing estate are clear to imagine.
Currently
biodegradable plastic is suitable for products
that will be composted and not go into landfill
or being recycled where the effects of biodegradability
on the recyclate are unknown. Biodegradability
is expensive but acceptable environmentally
for some specific applications. The overall
situation at present is that it is generally
undesirable. |
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