Water Soluble Film at AMC (UK) Limited Tel: +44 (0)151 604 1655
Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite). Welcome to AMC (UK) Limited

Suppliers of specialist contract packaging,
water-soluble packaging and biodegradable
packaging and films.

Specialists in the supply of bleaching earth 
(Fullers earth / Bentonite).
AMC (uk) Limited
 

 

Water Soluble Film at AMC (UK) Limited

An environmentally-friendly packaging material. 

Water-soluble plastic is manufactured from 
PVOH, a biodegradable material that is free 
from halogen elements. Its chemical composition 
means that when disposed of the film has less 
impact on the environment than ordinary plastic 
films. This innovative water-soluble plastic film 
can also enhance safety by improving the work 
environment in agriculture, medical services and 
many other fields. Compostable plastic film is 
also now available with a starch formulation to 
provide additional cost performance benefits.

AMC (uk) Limited
7, Goodakers Court, Arrowe Park, 
Wirral, Merseyside,
CH49 5NB, United Kingdom

Tel: +44 (0)151 604 1655 
Fax: +44 (0)870 868 4377 
Mobile: +44 (0)7736 682094  
Email:  sales@AMCuk.ltd.uk

Water Soluble Film

An environmentally-friendly packaging material.

Water-soluble plastic is manufactured from PVOH, a biodegradable material that is free from halogen elements. Its chemical composition means that when disposed of the film has less impact on the environment than ordinary plastic films. This innovative water-soluble plastic film can also enhance safety by improving the work environment in agriculture, medical services and many other fields. Compostable plastic film is also now available with a starch formulation to provide additional cost performance benefits.

AMC (UK) Ltd offers a comprehensive packaging service, which includes the packaging of powders and liquids in water-soluble films. This offers a safe pre-dose approach reducing over or under dosing and negating the requirement of heavy personal protective clothing. The water-soluble film is available covering a comprehensive range of film types that meet dissolution temperatures from cold to hot water.

AMC (UK) Ltd offers a wide range of preformed water soluble / compostable bags to suit most applications, please contact us for further information.

Superior Water Solvency

PVOH decomposes, disperses and dissolves in a short space of time, which can be measured in seconds; making is possible for the packaged contents to completely diffuse. Outstanding water solvency and decomposition eliminates the need for any special disposal requirements. By carefully selecting the film grade fast dissolution is achieved resulting in a clear water appearance with little or no turbidity.

The water-soluble film breaks down to carbon dioxide and water presenting little impact on the environment.


Eight Properties of PVOH

1
Water-solubility
 
 
Water-solubility

We have various grades of water soluble film, such as cold water soluble type and hot water soluble type.


We have various grades of water soluble film, such as cold water soluble type and hot water soluble type.

Please contact us to discuss your requirements.

Thickness (µ) Dispersion
Temperature °C
Complete Solution
Temperature °C
25 0 2~5
30 0 2~5
22 10~20 25~30
25 37~41 51~60
 
 
 
2
Processing
 
   
Easily machinable and sealed by conventional heat-sealer. The table below provides a guide to the heat-sealing temperatures.

Relative humidity 45% RH 65% RH 80% RH
Equilibrium moisture content 5 – 7% 8 – 10% 12 – 15%
Sealing temperature 170 - 200°C 150 - 180°C 140 - 170°C

Pressure 1.0 kg/cm2 sealing time 0.5 sec bar width 2mm

Processing

Easily machinable and sealed by conventional heat-sealer.

Click to enlarge
 
 
 
3
Oil and chemical resistance
 
 
PVOH Is highly resistant to vegetable and mineral oils. It is also resistant to fats, hydrocarbons and organic solvents. Special formulations are recommended for packaging alkaline material.
Oil and chemical resistance

PVOH Is highly resistant to vegetable and mineral oils. It is also resistant to fats, hydrocarbons and organic solvents. Special formulations are recommended for packaging alkaline material.

Click to enlarge
 
 
 
4
Mechanical Properties
 
 
  Relative Humidity (% RH)
45% 65% 80%
10% Young’s Modulus (kg/cm2) 1500 – 2500 800 – 1700 400 - 1000
Tensile Strength (kg/cm2) 300 – 400 250 – 350 200 – 250
Elongation (%) 90 – 150 200 – 300 220 – 300
Tear Resistance V Notch Method (kg/cm2) 150 – 200 100 – 180 50 - 150

For cold water grade temperature 20°C.

 
 
 
5
Biodegradable Properties
 
 
COD: Chemical Oxygen Demand
BOD: Biochemical Oxygen Demand
Resin COD in mg/kg x 104 BOD in mg/kg x 102
Polyvinyl alcohol 60 ~ 100 50 ~ 100
Corn starch 36 7400
Polyacrylic Soda 3.1 95
Polyethylene Glycol 76 6.3
Polyacryl Amide 6.8 7.6
Measuring conditions:
COD: Potassium Permanganate method
BOD5: BOD value for 5 days
 
 
 
6
Moisture Content
 
 

Moisture content of manufactured PVOH rolls is controlled. The produced rolls are packed using vapour proof barrier foil. Once the film is removed from the packaging the moisture content of the film will vary depending on both humidity and air temperature.

Relative Humidity (%RH) 45 65 80
Equilibrium Moisture Content % 5 ~ 7 8 ~ 10 12 ~ 15

Cold water soluble grade at 20°C after 72 hours.

 
 
 
7
Static Electricity/Surface Resitivity
 
 

PVOH is a hydrophilic film and has little static electricity when compared with normal plastic polymer film such as polyethylene. When using PVOH there is no degradation of the workability of the film caused by static build up during packaging. In addition, no dust sticks to the rolled film.

Cold water film: 20°C 65% RH: 1 ~ 8 x 108
  20°C 45% RH: 1 X 1011
Polyethylene: 23°C 50% RH: 1 x 1014 ~ 1016
 
 
 
8
Moisture Permeability and Gas Resistance
 
 
PVOH admits steam under low humidity conditions, it has a high gas barrier resistance to nitrogen, oxygen and dioxide gases, thereby once packed the integrity of the packed material can be safely preserved.
Water Vapour
Oxygen
Carbon Dioxide Gas
Nitrogen
Moisture Permeability and Gas Resistance

PVOH admits steam under low humidity conditions, it has a high gas barrier resistance to nitrogen, oxygen and dioxide gases, thereby once packed the integrity of the packed material can be safely preserved.
 
 
 


Standard Grades and Applications of PVOH films provided by AMC (UK) Ltd:


Applications
 
Field Application
Unit packaging Powder & specialised liquids Detergents, Deodoriser, Agricultural chemicals, Dyes & Pigments and Dye bags
Temporary Supporter Base film for embroidery, wigs & water soluble string
Adhesion Paper wall, labels, water soluble tape
Seeds, Vegetation Vegetation sheet, Seed tape, etc
Specialised fields Transcription printing on curved surfaces
Hygienic / personnel care Laundry bags & Sanitary napkins, Colostomy / Ileostomy bags
Others Excretion bags for pets, inert gas welding arc 
 
 
 
Film Grade
 
Grade Property Thickness (µ)
C-Type Cold water soluble (5°C) 17,20,30,40
S-Type Cold water soluble 25,30,40,60 & 75
MF-Type Dispersion in cold water 20
H-Type Soluble in hot water (60°C) 25

• S Type is resistant to alkali conditions

 
 
 
 
Film Thickness
 
Film Thickness:
Roll length:
Width:
20,25,30,40,60,75
500m 1000m & 2000m
max 1200mm min 20mm

The above are standard sizes.
Contact us for custom dimensions.

Film surface appearance: Colourless, semi- transparent, 40-mesh, silk grain embossed, and aventurine embossed are available in addition to Non-embossed.

Paper Core: 76mm (3”) inner diameter.

 
 
 

Water-soluble packaging detail data.

Powder formulations in water-soluble films (PVOH) are well known and the applications in this area are many and varied. Applications such as industrial cleaners, cement additives, dyes and the agro chemical wetable - powders (WP) present some of the products applications.

More recent developments have been driven by environmental considerations (HSE) surrounding contamination and disposal issues when using agrochemicals, pesticides and fungicides.

By using PVOH film the reduction in environmental contamination issues is substantial.

UK pesticide market    
 
Reduction Criteria   % Reduction
Reduction in plastic waste   96%
Cardboard waste reduction   66.7%
Landfill volume reduction   99.9%
Transport weight reduction   90.8%
Pesticide release reduction   100%
 
Pesticide release reduction   100%

Products can be produced in concentrated form ready for dilution with the following benefits:

  • No variation in dilution concentrates
  • Dilution easy to prepare
  • No exposure of operators to concentrated pesticides
  • Reduction in storage
  • Reduction in weight
  • No release of product to the environment from “empty” containers
  • Put the glove around your product not around your hand

AMC (UK) ltd produce a wide range of PVOH grades to suite all applications. All grades are fully biodegradable and water-soluble, please contact us for further details.

BIODEGRADABLE PLASTIC - TOPICAL DISCUSSION

Plastics have almost exclusively been derived from the products produced by the petrochemical industry based on crude oil feed stocks. Over the last 25 years the world has seen an inexorable rise in the use of plastic materials, which is broadly utilised in all areas of the human living environment. Over this time period plastic packaging has seen the largest growth within the industry.

The development of non-petroleum based commercial plastic products that to all intents and purposes act like traditional plastic but are capable of breaking down into their original organic components are being looked at with increasing commercial promise. Most biodegradable plastic takes weeks, months and even years to break down into their original organic components. Indeed the lifecycle of a biodegradable plastic may be inherently built in to the manufacturing process so that, for example, a plastic can be engineered to last for many years before biological breakdown takes place.

Major companies are currently involved in a global market that is now estimated to be worth approximately $25 billion per year. In recent times a key testing ground for biodegradable packaging was seen in the 2000 Sydney Summer Olympics. The food vendors for the Games were only allowed to use biodegradable and re-cyclable packaging. This meant that more than three-quarters of the 660 m/t of waste generated each day at the Games was capable of being composted instead of sent to landfills So from here the main driver to public acceptance would be through Government legislation. For without Government mandates, the price differential seen at two to one, will slow down acceptance and usage in the short term.

It is believed that over time a biodegradable packaging industry offering competitive prices, based on true environmental costs such as greenhouse gas emissions, energy usage in production and total lifecycle costs are taken into account more accurately. Some corn-derived food packaging plastics require almost one-third less non-renewable energy to produce, than packaging made from more conventional sources such as petroleum-based polypropylene. Biodegradable packaging represents a major step forward when compared to the synthetic alternatives currently available.

The two main areas for the use of biodegradable plastics are:

1.composting
2.agriculture

The composting route includes household and commercial food waste, garden waste, horticultural packaging and disposable cutlery. Agricultural use seen in, so called, crop over-mulch film.

These applications are identified as the most suitable for biodegradable products, since after their use it is not practical or hygienically and environmentally safe to recycle them conventionally. Biodegradable plastics are not suitable for all applications where recycling and landfill are seen as the final route for these products.

Recycling

Under current conditions biodegradable plastic is unsuitable for products that can otherwise be recycled at the end of its life. Recycled products cost nothing or little to the consumer, whereas biodegradable products do. Any form of impurities in a product, whether it’s a paper label or a biodegradable additive, will increase the environmental and economical cost of recycling and reduce the value of the recyclate.

Recyclable/Degradable

Biodegradable formulations contain products that act as the trigger mechanism for the degradation of the biodegradable plastic. This is normally activated after recycling, therefore causing the second life product to continually weaken or degrade throughout its life. It is therefore doubtful that a product can be both degradable and recyclable. Indeed all recycled plastic and plastic utilised for recycling must be kept completely free of biodegradable plastic to ensure the continued success of recycling.

Landfill

The current view is that biodegradable plastic is unsuitable for any products that are sent to landfill.

Ideas claiming that biodegradability extends the life of a landfill site have yet to be proven. Landfill site conditions are not often suitable for the degradation to occur as exampled by some landfill sites containing newsprint, which is more than 30 years old and has been recovered from landfill sites still in tact. Introducing biodegradable products into landfill sites may lead to instability of the landfill site, causing potential problems after the landfill had been capped and sealed and used for other purposes. If, for example, most of the packaging of a landfill site, of which 4% is polythene, and this polythene was biodegradable, then over a 20 or 30 year period, the disappearance of this biodegradable polythene from a capped landfill site would create a void of some 10 – 15% of the total landfill. The consequences of such a site that had been capped and subsequently developed into a housing estate are clear to imagine.

Currently biodegradable plastic is suitable for products that will be composted and not go into landfill or being recycled where the effects of biodegradability on the recyclate are unknown. Biodegradability is expensive but acceptable environmentally for some specific applications. The overall situation at present is that it is generally undesirable.

 
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  AMC (uk) Limited - Email:
Tel: +44 (0)151 604 1655 - Fax: +44 (0)870 868 4377 - Mobile: +44 (0)7736 682094
Mail: 7 Goodakers Court, Arrowe Park, Wirral, Merseyside, CH49 5NB, United Kingdom
 

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